parallel helical gearbox

EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Job specification of helical equipment reducer: F37-F157, 10 type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project result torque of the helical equipment reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting kinds of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot mounting surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-power cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and parallel helical gearbox Available on request
Our helical and bevel-helical gears are our state of the art items. Each unit is customized to the client requirements. The Helical gears were created, developed, and manufactured using our advanced technical resources. These gearboxes arrive in various sizes, ratios, with metric and imperial shafts, metal or high quality cast iron housings, solid or hollow output shafts, and personalized input connections for electric motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts are designed and produced standardly, making the merchandise great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, small vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, great heat loss, lengthy service life.
5.Gear is made from fine alloy forge steel, the surface is completed with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-mounted with hollow shaft, foot-installed with hollow shaft, and optional torque arm and additional special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) give a selection of mounting options simply by their high center range and hollow shaft.
The aluminum housings give both gearbox types light weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or permanent magnet motor asynchronous or long lasting magnet motor
Rated torque up to 2,060 Nm up to at least one 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting feet or flange install flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom IT’S BEEN Supplying Helical Gearboxes As Per Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering BECAUSE OF ITS Construction And The Design (Modular) Gives An OPTIMIZED PERFORMANCE Output .
Specialized In Providing Prize-Winning Helical Gearboxes & Bevel Helical Gearboxes, Our Company Provides A High Degree Of Effeciency Gearboxes To Our Clients.
Today’s Various Applications Needs IN A VARIETY OF Power Sectors – Medium / Heavy Duty Can Be Met By These Gearboxes.
The Replaceability Of Various Assemblies And The Maintenance IS PERFORMED By A Diligent Team Of Ever-Power WHICH INCLUDES Highly Skilled Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugars , Cement , Paper , Solvent Extraction, Steel Market , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plant life , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Provides Been Majorly Used For Severe Power Transmission Program Which REACHES Least More Than 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically Designed For Cement Plants And Glucose Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox CAN BE UTILIZED In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes May Attain High Performance Ratios , And Are Thus FOUND IN Extreme Power Tranny Systems.
Some Of The Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is bound. The countless different sizes and designs ensure that the gearmotors can be utilized in a wide selection of applications even beneath the most unfavorable conditions. Ever-Power parallel shaft helical gearmotors are usually used in conveyor and components digesting applications. You can select from foot-mounted, flange-installed or shaft-mounted options. Decreased backlash parallel shaft helical equipment units are also available on obtain precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit decrease ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear units are used wherever high torques are required.
For the belt drive, the customer chosen Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers of up to 5,360 HP. Thanks to their integration in to the tried-and-tested UNICASE casing, the gear units likewise have high axial and radial load capacities. The helical gear units can therefore very easily endure the harsh conditions useful on the conveyor belt.
What are the benefits of Ever-Power helical gear models?
Performance
Ever-Power industrial gear devices with helical gears are well suited for heavy duty applications because of their high torque capacity
Service life
Huge roller bearings and exact alignment of shafts and equipment wheels ensure a long service life.
Flexible
Versatile mounting solutions and extensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to focus on the needs of varied installation requirements.
Our commercial helical gear units: Optimum flexibility
If you purchase a Ever-Power helical equipment unit, you will have little difficulty in adapting it to your application. Rather, our gear devices adapt themselves to the application.
To create installation as flexible because possible for our products, we offer you various shaft and flange options. Integration of the apparatus unit into your system is also facilitated by six installation areas, which cover many different installation positions.
Due to their powerful and versatility, Ever-Power helical gear models are ideally fitted to use in lots of applications such as agitators, lifting equipment, extruders, mixers, mills, drums or crushers.