Sugar mill gearbox

planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes reducing edges technology and route breaking innovation which have made us supplier of preference for Sugar businesses. Backed by a tested track record, spanning well over six decades and powered by unwavering excellence, Ever-power is ready to meet up the changing requirements of the Sugar industry and turn out technologically superior product from time to time. Join hands with Ever-power and make sure a strong upcoming of your business.
EVER-POWER PRODUCT RANGE FOR THE Sugars INDUSTRY INCLUDES:
· Heavy duty Planetary gear box for Glucose Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear container for various application
· Couplings
· Loose gears
· Dual Tandem Gearbox
· Customized build Gearboxes and Couplings
· Planetary Gearboxes have higher mechanical rating in comparison to parallel shaft Gearbox as the power being transmitted gets similarly agricultural gearbox distributed among three to five streams in each stage therefore reducing the induced stresses which very much optimizes the size aswell allows to support higher ratio to remove open pair.
· The reduction in floor space as compared to conventional drive i.electronic with open gearing, nearly to the tune of 50% decrease in floor space.
· Heaviest gear internal such as annuli are stationary hence requires no bearing and automatically boosts the stability and reduces the Vibration level and in turn noise. Low noise degree of 80-85 db as well as low vibration level going up to 4.5 mm/sec can be achieved.
· Direct drive eliminating open up gears, bearings for same, coupling among secondary gearbox and Open up gearing – thus saving 5 to 6 % power usage. For instance, for a 45×90 Mill for power 1100 kW which also contains the drive power of TRPF/GRPF we are able to get a saving which is approximately equal to 20% of the additional expenditure for drive-part we.electronic. within five seasons additional expenditure is certainly recovered and glucose starts earning additional Income for this reason solution.
· Planetary Gearbox possess an advantage that the planet bearings are only loaded where as in the event of Bearings supporting Sun or Carrier loads are pretty much nullified by virtue of higher simply no of planets and their equal and opposite forces.
· Lubrication of planetary gearbox is fairly basic as the rotating gear train partially become pump thus allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sunlight is insight and carrier is the result keeping annuli stationary as well performing as casing and supported on saddle as shown in Drawing.
· Ever-power’s machine capacity cuts the internal teeth of annulus to the precision of DIN 7 or Grinds if required to the accuracy class DIN 6.
·
· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Ever-power
· Gearing Arrangement:
· Planetary
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· Certificate:
· ISO 9001:2000
· Weight:
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· 750~600
· Transmission power:
· ≥ 0.96
· Power:
· 630~2800Kw
· Product description
· 1.Adopt the modular design, modify and combine in accordance to customers’ demand.
· 2.The gearbox is made from the gray iron to greatly improve the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made from advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low quickness and heavy duty reducer. HRC58-61 after becoming grinded through carburizing and quenching heat treatment to lessen the noise and enhance the efficiency and program life of the complete machine.

4.Roller press reducer adopts evolvent planetary gear for the transmitting, which reasonably utilizes internal and external meshing and power dividing. Featured with light weight, small volume, large transmission ratio range, high effectiveness, low sound and well-adapted ability, the product is extensively utilized in the industrial departments of metallurgy, mining, crane transport, electrical power, energy, construction components, light market and transportation.
5.Output methods: the internal spline type, the hollow shaft contraction disc, the spline type and the solid shaft toned key.
6.Input methods: the concentric coordinate, the helical equipment input, bevel gear-helical gear input and bevel gear input.
7.Set up form: the horizontal installation, the vertical installation and the torque arm installation.
8.The merchandise have 9-34 kind of specification. The planetary transmitting stages are split into double stage and triple stage. The swiftness ratio is 25-4000, which is greater when coupled with CR, K and R series.