bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are compact power packs for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and certainly smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input velocity: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with even higher ratios. Input part planetary stage in four sizes, suitable for any engine desired. Outside spiral bevel stage for effective options such as hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also essentially possible. The path of rotation of the drive shaft and the output shaft could possibly be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is cheaper to manufacture. However, since only small profile coverage could be recognized with gearwheels with straight or helical tooth, this bevel gearbox runs quietly and has less transmittable torque than other bevel gear the teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel equipment stage is usually recognized with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total coverage, but are already more expensive to produce than bevel gears with directly or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side due to the intersecting axes. Particularly if it is used as a quickly rotating drive stage in multi-stage gearboxes, special interest must be paid to the provider life of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Lower torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear tooth profile with the team of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Equipment to which are arranged 3 World mounted on earth carrier engaging also with sunlight Equipment (Pinion) and reduced Output swiftness is taken through World Carrier and Ring Equipment is remain stationary. Output shaft preserving the same direction of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The mixture of surface gears and precision gear components ensures performance performance and high uptime. The present selection of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to end up being understood. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for every applications and numerous options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and simple running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Bevel Planetary Gearbox protection class IP64
Smooth operating achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft pertaining to shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one gradual helical stage with a set of Gleason bevel gears and one or more planetary stages. The look of the compact gear systems is based upon precise analyses using FEM techniques, which means overall performance, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate elements such as adapter flanges and couplings aren’t necessary.
Numerous variants ensures ideal adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional components available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who have products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for market applications in material managing, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy performance, low noise, long program existence, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary gear units are offered in high capacity ranges with confirmed Ever-Power quality. Ready available sizes guarantee not only a big torque spectrum but also something range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Right here, you will find off-the-shelf, highly advanced drive and gear device solutions. Our standard product range already includes solutions for a huge number of specific requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Devices, Mining, and Metal industries.