Custom pulley

Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are made for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we are able to produce it regardless of what size, material or details required. Furthermore to aid with your tasks Ever-power can produce a prototype and also any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can even design your very own pulley model using our customized 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard metallic for all share pulleys and most custom pulleys. Nevertheless, there are a number of other materials and finished such as steel or hard anodized aluminium that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to create your customized pulleys with the fastest turnaround time in the industry. Look at our Materials and Finishes
We offer pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We are able to also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, aluminium, and brass.
We provide assistance through the design phase of customer orders, to greatly help our customers have the most cost effective and effective pulley or sheave design.
We utilize the latest inspection gear that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a whole host of things that the majority of manufacturers can’t afford; things such as unique tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating customized parts is handled in precisely in this manner. At Torque Transmissions, nevertheless, we’ve a different method of handling custom parts which makes better feeling for our business and for our customers businesses.
At Torque Transmission we make use of a PULL production process. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth item flow. This type of production is an exemplory case of lean production and is the key reason why we’re able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold foundation system to make exclusive mold tooling, which outcomes in a very quick set up
Customer’s due date places the order in the production schedule
Once an purchase is started it techniques through the manufacturing process with no delays or queues
Pull-through production of the kind facilitates product customization because the products are produced when they are ordered. This allows us to provide products which will meet a customer’s requirements, instead of offering standard products that may not meet up with the needs of a person or get the job done 100%.