Quite a few projects are exclusive within the industry and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping tools along with advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, work, and rack sizes, designs, and patterns.
To achieve the high rack strength the customer required, the main of the teeth were hardened together with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can produce. The part shown here is a helical gear rack that is utilized on a Maag equipment manufacturing machine. The apparatus rack is 6' long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is necessary to the procedure of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Many times customers e mail us because OEM parts are no more available or are cost prohibitive. Often, customers have found that the quality of replacement parts made by us exceed the quality their OEM parts.
To attain the high rack strength the customer required, the main of one's teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no other manufacturers can create. The part shown here is a helical equipment rack that is utilized on a Maag gear manufacturing machine. The gear rack is 6' lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most gear rack for Woodworking Industry important customer benefit and unique on the thermoforming market. With the intensive know-how of our experienced experts in both tool and machine engineering, our customers benefit from a distinctive synergy effect leading to an increased service existence of both machine and tools, and also an optimal formed part quality. We try to surpass your objectives and make sure your success with our quality.
For a long time, a machine tool builder had produced their very own precision gear racks to attain ultra-precise positioning on the machines. They also required this because their crucial customers demanded that their devices maintain accurate positioning with no error compensation on the axis.
To save lots of costs, they wanted to look for a gear rack supplier who could attain the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide selection of regular rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which had a complete pitch deviation of significantly less than twelve microns (< 0.012 mm) over a one meter length. The actual pitch deviation was measured at 20º C and marked on each rack.