helical bevel gear reducer

The EP helical bevel gear reducer Series Helical Bevel Reducer provides unmatched performance, durability, and design flexibility. This unit provides torque capacities up to 20,000 Nm (14,750 ft pounds).
The cat4CAD software allows simple interactive product selection of the entire gearbox and gear-engine system. Cat4CAD supports you in choosing and configuring the products, gives you the chance to print out intensive technical data bedding, and generates complete 2D drawings and 3D versions for direct download.
11 sizes
Insight power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty course F insulated motor windings
Course 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and higher torques in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, installation pilots and flanges offer a wide variety of design solutions.
UNIBLOCK Housing: For optimum rigidity, universal installation on five sides or with a torque arm.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
High efficiency motor design available
Innovative self-locking, self-aligning taper shaft motor connection
Gearbox supplied factory filled with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple locations (Optional OtN2000)
Double lip seals on heat treated, plunge surface shafts
Shaft mounting options include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It is obtainable as gearmotors and a variety of reducers with torque capacities up to 119,000 inch pounds. Housing designs include footed, face and flanged configurations. Gearmotors can be found in three phase high efficiency designs through 50 HP and single phase to 5 HP. We offer a variety of input and result shaft choices. Additionally, you will see fixed and variable quickness motors and selection of ratios obtainable in this product offering.
Features
Accommodates insight power from ¼ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Reduction ratios up to 7,500:1
Helical - bevel - helical gear train offers affordable high and low speed solutions
Up to 94% efficient
Four input possibilities for all units
Two output flange choices - B5 and B14
Multiple output shaft interfaces
Vital dimensions interchangeable with main competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
DURABLE Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the growing and varying needs of customers, we offer an array of Helical Bevel Equipment Reducers. The technological articles of our products allows for an extraordinary efficiency/lifespan ratio. The extremely versatile Helical Bevel Gear Reducers we provide are successfully used in a multitude of commercial and civil applications. They are B-Series units which offer excellent affordability and output torque/weight ratio, especially considering that they need not a lot of servicing. Besides these, our products can be found in cast iron (sizes 063 to 163) or light weight aluminum (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for engine coupling, IB with input shaft, CB with small motor, PB-fitted for motor coupling with flexible joint
Casing with foot FC, flange SC and general UC
Switch on to 90 kW
Gears hardened and tempered with shaved or ground profile
Gearing with 3 reduction stages
Gleason spiral bevel equipment pairs with run-in profile, mounted as second decrease stage for a higher resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-strength casings optimized with FEM analysis and input and output flanges of grey cast-iron G200 to make sure top level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, output flange, output shaft, shrink disk, backstop device, protection cover kit, viton essential oil seals, reinforced result, assemble/disassemble kit
Series EP right angle helical bevel gear motors provide ratios from 8:1 to 160:1 in three phases or up to 10000:1 in five phases. Motors can be found up to 90kW and output torque capacity up to 12,300 Nm.
The series EP helical bevel gear motor is designed with integral cast feet for base or end mounting and can be offered with single or double extended output shafts.
Units are also available as shaft mounted or with result flanges and are designed for mounting horizontally or vertically. The devices can also be provided with a bolt on torque response bracket and all variants are available either motorised or with an input shaft assembly.
Adding to the new selection of Ever-Power helical equipment motors the product takes advantage of our many years of accumulated design expertise together with the use of high quality materials and components. The end result is a series of speed reducing geared motors offering high load having capacities, increased efficiency, noiseless running and reliability.
Features of Helical Bevel Gear Motor
Standard motor connection
Ability to fit double essential oil seals, on input and output shaft because required.
All models are dimensionally interchangeable with various other major manufacturers.
Units are manufactured and assembled from a family group of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units can be fitted with a backstop module and reducer Units can be fitted with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are used in industries such as chemical substances, pharma, packaging, food processing, plastic material and automation etc.
Key Features:
Sizes: A40-A50-A70
Obtainable versions: EP - fitted for engine coupling, IEP - with input shaft, CEP - with small motor
Cases with foot, flange or universal
Power up to 4,8 Kw
Gears with shaved or floor profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Superb mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in in accordance to DIN 1843
Accessories: torque arm, result flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission device and composed of Y series engine, helical gear,Arc gear and worm gear. The gears are constructed with high wear-resisting alloy materials, specially and finely processed.
Advantages:
1: Helical-bevel equipment two-stage reducer
2: Compact framework, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Small design, small volume, good appearance ,and strong capacity of being overloaded.
6: Precise division and wide selection for transmission ratio.
7: The effectiveness is up to as high as 96% with low energy consumption, strong adaptability and is with the capacity of working continually in corrosive or damp environment.
8: All- purpose use, convenient and low-cost maintenance.
9: New seal device, strong adaptability.
10: Varied range of motor combinations, mouting positions and struture projects.