spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest performance whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are made feasible by a modular design concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power tranny, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine style.
Below is a selection of EP-Series gearboxes. You will discover the full products, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly building and adaptability. The efficient and reliable best performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc teeth according to Ever-Power. For customers, this means higher toothing quality and precision along with even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input speed: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust overall performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are primarily made with Ever-Power spiral gearing providing a calm, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmitting of high torques at low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and may become fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and will be provided in a hygienic edition with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller figures – or in designing unique gearboxes for instance with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the variations in helix angles, they may be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the actual fact that manufacture services for straight bevel gears have become rare and the actual fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which can be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each possess differing teeth styles, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We work together in partnership with you, providing guidance and assistance for your unique software, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for use in the meals industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut style.
Spiral bevel gears are created for applications that want high rate and high torque power. They are able to help cut customer costs by giving long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. One’s teeth are designed with a slight curve to supply better versatility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.